How To Build Deck Railing With Aluminum Balusters?

How do you attach balusters to a deck railing?


  1. Clamp the bottom rails 3-1/2 inches up from the decking and secure them to the posts.
  2. Secure top rails so the top edges are flush with the tops of the posts.
  3. Secure the rail caps centered over the top rail and posts.
  4. Drill pilot holes in the balusters and secure them to the top and bottom rails with screws.

How do I stop my aluminum balusters from rattling?

Apply silicone caulk on each connector to prevent balusters from turning or rattling after installation is complete. The caulk should be on the outside of the connector, where the baluster will make contact with the connector’s outer edge. Note: Specific types of treated lumber are known to corrode aluminum.

Is it OK to notch deck railing posts?

Say “No” to notching pressure-treated deck posts. We want you to build an outdoor railing system that you, your family and guests can enjoy without worrying about safety issues. In order to do so, you need to know this building shortcut is not advisable, and we recommend avoiding it at all costs.

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How far apart should deck railing posts be?

Bolt the posts to the inside of the rim joists. Maximum spacing of posts is 72 inches on center. Bolts should be vertically spaced no less than 5-1/8 inch apart. For a composite railing system, slide the post sleeve over the wood post, then the post sleeve skirt over the post sleeve; both should rest on the decking.

Can you cut aluminum balusters?

Carbide tipped wood cutting blades work in a chop saw or a skill saw for aluminum. wear safety gear and long sleeves – aluminum chips are fast and hot. How do I stop my aluminum balusters from rattling? You just need a small wedge to hold the baluster securely, so it can‘t move and rattle as you walk by.

How do you fix loose balusters?

To repair a loose staircase baluster spindle:

  1. Apply wood glue to a flat toothpick.
  2. Push the toothpick into the gap between the baluster and railing.
  3. Score the toothpick with a utility knife, and break it off.
  4. Wipe off any excess glue.

Can you cut aluminum deck railing?

If using wood, a basic circular saw or miter saw will make cuts easily enough. If installing aluminum railing you will need to use a saber saw as the material is hard to cut through, and can bend easily. Just be wary of the sharp edges and shaving that can result after cutting aluminum.

How much does aluminum deck railing cost?

The average cost to have aluminum deck railing installed by a contractor is $76.00 per linear foot. If you buy the parts and DIY, cost averages $54.00 per linear foot. The aluminum deck railing price will generally include cost of the rails, installation and all labor, as well as permits or inspections where required.

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How much does aluminum railing cost?

The average material cost of aluminum railing is around $30-$45 per linear foot.

How do you drill holes in metal balusters?

Drill an appropriate size hole for your balusters top and bottom. (If you don’t want to use shoes to hide leftover gaps with square balusters, you can use a mortising bit and punch out a square hole instead.) Drill 1 inch to 1.5 inch deep up into the handrail. Drill 1/4 inch to 1/2 inch into the tread / floor.

How do you space balusters?

U.S. building codes mandate that balusters have no more than a 4-inch gap between them. This relatively tight amount of spacing still allows for visibility between spindles, but also stands as a safety measure to prevent small children from becoming stuck between spindles or from slipping through the balusters.

How do I change my balusters?

If taking out a baluster, pull it sideways out of the mortise in the tread, then free the top end by tapping it with a hammer toward the top of the stair. Use nippers to pull out any nails in the handrail and tread, and 80-grit sandpaper to smooth the tread around the mortise and the underside of the handrail.

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